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Showing posts with label Superhet receivers. Show all posts
Showing posts with label Superhet receivers. Show all posts

Tuesday, March 12, 2024

Justin's Receiver -- A 40 meter Superhet from AC8LV

 
FB Justin!  I really like the board that you are using as a base for the project.  And you have some great mentors in Nick and Loren.  

It is wonderful that you have that receiver working.  But I would tweak and peak quite a bit before taking on the transmitter.  Get a decent outside antenna -- even a dipole or a 1/4 wave with counterpoise would be a big improvment.  Like this one:  


And try to square away the grounding on the board (maybe some copper tape from Amazon) and the power supply you are using (I hope it is not one of those noisy wall warts).  When  you are experimenting, it can be useful to power varous stages with 9V batteries -- this is a good way to find out where noise is coming from.  If your AF amp is squealing at 12 volts, you need to break the feedback loop that is leading to oscillation.  Often the feedback is through the power supply.  Finally, try to get that homewbrew crystal filter working -- if the bandpass is uneven, you just need some impedance matching at the input and output.  

Great work Justin!   Keep at it.  73  Bill 

Bill,

I am sending video and pictures of my 40m  superhet that I built. I have it on the floor in an extra room in the house. The antenna is a stock vhf dipole that came with my rtl sdr which I use as a spectrum analyzer. In one of the clips I am receiving RW7K. I have been working on the station for the past year with help from Loren Moline, WA7SKT through texts when I have a problem. The LO / VFO is from Nick Woods Videos.

Next, I will build an outdoor antenna and the transmitter section. I first started homebrewing at the beginning of the pandemic, but this is by far my largest accomplishment. I would like to thank you and Pete for the soldersmoke videos which have been a great inspiration.

I will send more updates when the transmitter section is finish along with a much longer description of the projects

Thank you

Justin Elliott
AC8LZ

Bill, Pete, and Dean 


Thank you for the compliment. Pete, I want you to know, I’m a huge fan and I enjoy the one-liner jokes. I enjoy your contributions to the videos when you’re on Dean. 

Here are pics / videos of my superhet. 

The bandpass filter is a homebrew version of qrp labs design for 40m, I had to add an extra capacitor to get the bandpass where I wanted it. It is 6.9mhz to 7.32mhz. 

Mixer / demods are ade-ask.

The rf amps are kits i bought online, assembled, then used the schematics to replicate. They are the W7OI created and which have been mentioned on the channel

The LO/VFO are arduino driven from Nick Woods (M0NTV) YouTube channel. I believe episode 26

The crystal filter was built for 9MHz, but when I swept it I found the bandpass was saw toothed, so I used a commercial filter that Loren Moline WA7SKT sent. 

The audio amplifiers are a Common Emitter Amp I found on YouTube, I can’t recall the channel and a commercial amplifier, which I can now reproduce as I have the schematics. 

The speaker is a 2W 8 ohm speaker. 

...

Justin Elliott
AC8LZ

Saturday, February 17, 2024

Nate KA1MUQ's Amazing Thermatron Receiver



Wow, some really wonderful work is taking place in Nate KA1MUQ's basement in California. 

-- I really like the pill bottle coil forms.  I wonder if Nate faced suspicion (and possible arrest) in the pharmacy when he asked for the pill bottles.  (I got some suspicious looks when I went I asked for empty pill bottles while building my thermatron Mate for the Mighty Midget receiver back in 1998.) 

-- The variable capacitors are also quite cool, as is the big rotary switch.   Is that for band switching? 

-- Oh  man, all on a plywood board.  Frank Jones would approve!  

-- Indeed Nate, that beautiful receiver NEEDS an analog VFO.  And we need to hear it inhaling phone sigs, not that FT8 stuff. 

-- Please keep us posted on your progress.  And of course, one hand behind your back OM.  Lots of high voltage on those thermatrons.  

Thanks Nate!  

Wednesday, February 7, 2024

Videos from Mike AG5VG -- His Homebrew BITX Rigs


Here are two great videos from Mike AG5VG showing his two homebrew receivers in action.  (The transmitter portions of Farhan's circuit will come later.) See yesterday's post for more details. 

On the video above (40 meters) 
-- I love that speaker.  
--  The enclosure and the reduction drive for the VFO is really great.  FB OM. 
-- Very cool that Mike captures a 40 meter QSO with "Wild Bill" ZS6CCY in South Africa, someone who we've spoken to many times, often on the long path, sometimes from Mozambique. 
-- I like how Mike demonstrates the effect of removing the antenna.  You can definitely see what we mean when we say you should be able to "hear the band noise."   
  

Above you see the 20 meter receiver in action.  You can see one of the physical benefits of using a wooden base:  You can easily mount connectors, switches and tuning controls using just pieces of copper-clad board screwed into the wood.   This is what I am doing with my latest BITX 15-10 rig. 

For the tuning of the VFO, it looks to me as if Mike has a large "main tuning" control in the center, with a smaller "fine tuning" or "bandspread" control off to the left.  Does that smaller control work with a varactor diode or with a smaller variable cap?  Also, to the right of the main tuning control we see a 3 pole switch.  Is that switch putting additional L or C into the VFO circuit to move the frequency around?  These techniques would all be quite valid;  Mike demonstrates that there are many ways to skin a cat (or tune a VFO!) 

Mike:  Please send more info. 

Tuesday, September 26, 2023

F6CRP's FB Homebrew Receiver


I like F6CRP's homebrew receiver.  I like the way he presents it (block by block) and I like the inclusion of the W7ZOI IF board. The JF3HZB VFO is quite cool (even though it is digital),   We have posted about this VFO several times: 

Denis has a very nice station and workbench: https://www.qrz.com/db/F6CRP

He also has some very nice videos on his YouTube channel: 

Thanks Denis! 

Wednesday, June 14, 2023

Nine Homebrew Transceivers by Walter KA4KXX (and some QRP and QRO RC planes)

 

Our friend Walter KA4KXX in Orlando recently sent us this really cool "family photo" of his homebrew rigs.  Be sure to see the key that explains the photo (below) FB Walter.  Thanks too for the model airplane pictures. (Click on the images for better viewing.) 

Walter wrote: 

I recently realized that I am now operating nine homebrew transceivers, which would fit nicely in an “aerial” photograph, so I grabbed my stepladder and everything did fit well in the frame.  Six of them come from the BITX side of the family, with #1 and #7 direct conversion and #9 a single conversion superhet but using the NE602.  More basic information is included in the sketch.

I tried a Si5351 VFO once in the dual-band rig #4, but by the time I built the QRP Labs kit with so much closely-spaced soldering, and then added sufficient filtering and amplification to properly drive a 50 ohm load, I was exhausted!

These nine were created during the past eight years, and were preceded by eight more transceivers that I can document, but those have all been disassembled, with many of the parts being used in these later rigs.  I build my transceivers to be operated often, and since 20 Meters has been hot lately, for example, my POTA Hunter log shows over 300 CW and SSB contacts in 2023 alone, so rig numbers 7 - 9 have been earning their keep lately.

In summary I have created a lifetime total of seventeen transceivers so far, and although I am nowhere near the fifty-plus tally of Pete N6QW, I did spend a lot of years instead homebrewing many radio-controlled model airplanes of my own design.  Two photos show one example that I flew in the 2011 Blue Max Scale R/C Contest at the Fantasy of Flight Museum in Polk City, Florida against some stiff QRO competition.

—Walter KA4KXX


Wednesday, March 29, 2023

The Awesome Homebrew of Will KI4POV

 
Will's homebrew station is really something.  The rig (it truly qualifies for this term of praise) is amazing all by itself  (see below), but a look at Will's QRZ page reveals other ingenious inventions and techniques:  There is the clock made from panel meters.  And the method he uses for making aluminum project boxes.  He even made an N0WVA regen receiver.  That's the one I used in my ET-2.   Fantastic.  

Will really needs to share his homebrew skills with others.   I hope he is soon in a local high school teaching students how to build things.  Thanks Will!  

Bill and Pete,

Just wanted to send a note to update you on the latest projects here. The last time I emailed, I mentioned wanting to build a superhet, which you (rightfully) discouraged, pushing for a DC receiver.

Well, I finished the superhet at the end of last year. I had most of the receiver working long before then, but got bogged down in an AGC system. The final receiver is a 5 band si5351a controlled single conversion superhet loosely based on Todd, VE7BPO's design with several modifications. I used a 9 Mhz IF instead of 4, I used a digitally controlled LO and BFO, and as mentioned, I added an AGC system, which ended up being the most challenging (and most interesting) part. The final AGC system I ended up with used the detector and amplifier side of Wes Hayward's "full hang" AGC from SSDRA, but I didn't have the IC IF amplifiers with variable gain, so instead, it fed a PIN diode attenuator circuit to control the IF gain. The final result worked great, but I nearly pulled my hair out getting it to work. I originally intended to build the receiver for 40 and 20 meters, but it ended up covering 80, 40, 30, 20, and 15 since I used the filter relay board from QRP Labs which had 5 slots.

After I got the receiver running, I decided I needed a matching transmitter, so I  built up a simple CW transmitter to match. It uses an si5351a VFO driving a 74HC04 hex inverter as the buffer amplifier. The trick here is that by driving all the inverter gates in parallel, the output impedance is ~14 ohms broadband, suitable for driving a BJT PA without any need for matching transformers. The PA is 3 2N2222s in parallel with heat syncs putting out about 2 watts from 80 - 15.

The part I'm most proud of is that I have the arduino for the receiver connected to the arduino for the transmitter through a serial line. The receiver sends it's current frequency to the transmitter so that the transmitter can track the receiver's frequency as you tune (like a transceiver). I'll attach a few pictures of my homebrew station below. The transmitter is on the left, receiver is on the right. The box on top of the transmitter is my homebrew keyer. Next up on my build list is a solid state T/R switch.

Bill, I've enjoyed following the updates on the school DC receiver build. My local club is wanting to do some youth outreach, and I'd love to get them involved in building. I'm the only builder in the club though, so I don't know if I personally have the manpower to make it happen. Also, thanks for the recent info and pictures of Cuban homebrew rigs. I grew up listening to Arnie Corro, so I love seeing their resourcefulness and ingenuity. Makes me want to take apart some old electronics.

Pete, I'm enjoying following the 10M SSB project. With the uptick in propagation, I've been bitten by the 10M bug, and I'm thinking a 10M rig may have to be on my project list for this year.

73,
Will - KI4POV

KI4POV's Clock

KI4POV's N0WVA Regen


Friday, September 16, 2022

Fixing Up An Old Homebrew Rig -- Barebones Superhet and VXO 6 Watter

 
I'm not exactly sure why I pulled this old rig off the shelf, but I'll write up what I did -- I often use this blog as a kind of notebook.  I can look back and easily see what I did on my last encounter with the rig. 

The receiver is Doug DeMaw's Barebones (aka Barbados) Superhet.  This was my first superhet receiver. I built in in 1997.   The transmitter was my first real homebrew project -- it is the VXO 6 watter from QRP classics.  I built it in the Dominican Republic, probably in 1993 or 1994.  I built the power supply so that I could say that the entire rig is homebrew. 

This rig is getting a bit long in the tooth:   The receiver is built with 40673 Dual-Gate MOSFETs, an some of the transistor cans have gotten rusty.  The frequency readout on the receiver is the top of a coffee can fitted onto the reduction drive behind the tuning knob from a Drake 2-B (not MY 2B!). 

Here are two 2013 videos that I did on this receiver: 

-- I put the crystal filter back in CW mode.  I had widened it so that I could listen to 20 meter SSB, but I decided to go back to its original configuration.  When I built the receiver in 1987, I didn't characterize the crystals -- I just used the capacitor values that Doug DeMaw had in his article.  I pretty much did that again this time, just putting caps that are close in value to what Doug had.  DeMaw used color burst crystals at 3.579 MHz.  So I guess this would be a GREAT receiver for the Color Burst Liberation Army!  

-- I used My Antuino (thanks Farhan!) to check the passband.  Here is what it looks like.  I just put the Antuino across the 10k resistors on either side of the input and output transformers.  The coil cores had become very loose -- I just tried put them in the right place.  I may need to put some wax in there to allow them to better stay in place. I think they could have used toroids instead -- that would have been easier. One of the transformer connections was open -- they don't work well that way,  once I fixed that, the passband looks like this: 


-- Each of the horizontal divisions is 500 Hz.  The passband is not pretty, but it is OK, and I  didn't feel like doing too much work on this to get it in better shape. 

-- The filter peak was a bit lower in frequency than expected.  I found that trimmer cap C3 in series with the BFO crystal would not allow me to lower its frequency sufficiently.  So I moved C3 to a position in parallel with the crystal.  With this mod, I could get the BFO frequency to 3578.69.  This produces a 690 Hz tone when the received signal is at the peak of the IF passband.  Opposite sideband rejection is quite good. 

March 2013 Rebuild of the VXO 6 watter

-- I didn't have to do any real work on the transmitter.  The RF amplifier in the transmitter had served for a time as the RF amp in by 17 meter DSB rig (I had added a bias circuit, which I removed when I put the amplifier back in Class C).  Some time ago I rebuilt the oscillator circuit (which had been literally cut off the board when I used the amplifier in the DSB rig). 

-- I did have to reconfigure the muting circuit -- the T/R switch in the transmitter switches the antenna and also -- through a two wire circuit -- cuts off 12 V DC to the transmitter when in receive mode. 

-- For sidetone I just put a small piezo buzzer through a 1k resistor between 12 V DC and the key line. 

It all worked fine -- I talked to three stations on the high end of  the 20 meter CW band. 

Friday, June 3, 2022

Phase Noise and all that

Our friend Dave K8WPE has been listening to old podcasts.  He recently came across those in which Pete and I were talking about phase noise.   He asked for some resources on this topic.  Here is what I sent him: 

 Receiver performance expert Robert Sherwood explains it this way: 

Old radios (Collins, Drake, Hammarlund, National) used a VFO or PTO and crystal oscillators to tune the bands. Any noise in the local oscillator (LO) chain was minimal. When synthesized radios came along in the 70s, the LO had noise on it. It is caused by phase jitter in the circuit, and puts significant noise sidebands on the LO. This can mix with a strong signal outside the passband of the radio and put noise on top of the weak signal you are trying to copy. This is a significant problem in some cases: You have a neighboring ham close by, during Field Day when there are multiple transmitters at the same site, and certainly in a multi-multi contest station. You would like the number to be better that 130 dBc / Hz at 10 kHz. A non-synthesized radio, such as a Drake or Collins, has so little local oscillator noise the measurements were made closer-in between 2 and 5 kHz. 

Rhode and Schwarz have a good oversight video with great graphs that explain the fundamentals,  See above or here:  https://www.youtube.com/watch?v=hfgaEjf1154 

I think a lot of the fretting about advanced receiver performance measurements are really kind of over-the-top, and mostly of interest to advanced builders who want the very best performance from their receivers.  Most of the rest of us are happy if we can hear the band noise and separate the desired signals from the QRM.  But I must admit that as time goes on, I find myself getting more and more finicky.  I start to worry about gain distribution and dynamic range.  But I don't worry so much about phase noise because I am more of an LC oscillator guy and don't make much use of the PLL devices (like the Si5351) that do produce more phase noise. 

I've had many articles on the blog about about phase noise.  Here they are: 

Wednesday, May 18, 2022

W1VD's Boatanchor Receiver Tests


I've been trying to get more rigorous in my evaluation of receiver performance.   My HQ-100 is tuned to Radio Marti, and it sounds great.  But how great is it really?  And what about all the receivers and transceivers I have built?  How good are they?  

Our friend Dean KK4DAS is about to start the rehabilitation of his dad's old HQ-170A.   A search for that receiver led me to Jay Rusgrove's very interesting measurement and analysis of old tube type radios.  Jay's results appear in the links below.  More important is his very clear description of how the tests were done and what the results mean (link below). Also included is one link showing a discussion of Jay's work.  

Jay notes: 

The decision of which boat anchor receiver(s) to own is seldom based on performance alone. A combination of favored manufacturer, period of manufacture, features, collectability or even just 'looks' often rank higher on the priority list than receiver performance. Even if one were interested in performance specs much of the available information is subjective as few receivers manufactured prior to the mid 70s have undergone standardized testing. Hard data on minimum discernable signal (MDS), blocking and two-tone IMD dynamic range is interesting to some operators and important in an historical context as it shows the progression of receiver development.

Jay designed the very first real transmitter that I homebrewed (The VXO 6 Watter from QRP Classics). Jay has been mentioned many times in the SolderSmoke podcast and blog:    

Saturday, May 14, 2022

Mr. Carlson's Grand Receiver Restoration Project -- Your Input Sought (video)


Mr. Carlson (VE7ZWZ) is launching a series of videos on the restoration of some old boatanchor receivers.  I have been working on an old HQ-100, so this all resonates well with me. 

He asked for viewer input on which of these receivers he should work on first.  I voted for the SP-600 because I wanted to see how difficult it really is to change out the infamous Black Beauty capacitors.  My second choice was the R-390, but I warned Mr. Carlson that he might need a chassis crane for that one.  No kidding.  Really.   

I look forward to watching the series.  Thanks in advance Mr. Carlson. 

Tuesday, April 26, 2022

Level UP EE Lab Builds a Superhet Receiver


I was really glad to have stumbled across Darren's YouTube channel: 

Heck, he has an S-38E on the shelf above his bench.  He is clearly one of us.  What is his callsign?  

This morning I watched the first and last of his 10 videos on his superhet receiver project.  Very cool.  Lots of good info in there.  And there is something for everyone:  Arduinos and Si5351s, along with a lot of standard analog circuitry.  The first episode appears above. 

The variable bandwidth filter looks very interesting. And there was a nice shout-out to Charlie Morris and one to Hans Summers. 

I really like his effort in episode 10 to measure Minimum Discernible Signal using commonly available test gear.  This helped me in my effort to get more rigorous and serious about receiver performance measurement.    

Darren has many other excellent projects on his YouTube channel.  My Hammarlund HQ-100 receiver started giving me trouble this week, and I was debating whether or not to fix the old thing.  Darren's channel provided the inspiration I needed.  It will be fixed!   

Please subscribe to Darren's channel.  And spread the word about his videos.  We definitely want him to make a lot more.  

Thanks Darren! 

Friday, April 1, 2022

SolderSmoke Podcast #236 -- Bill's 17-12 Rig, Pea Shooter, VFO Wisdom, Temp Compensation, Need Code for Max2870, Making Enclosures, MAILBAG

ARC-5 R-23 Nav Receiver Parts

SolderSmoke Podcast #236 is available!

http://soldersmoke.com/soldersmoke236.mp3

Winterfest!  Many Boatanchors.  Lots of old good analog test gear.  Talk with Dean KK4DAS.  Met up with Armand WA1UQO and Charles AI4OT. 

Pete's Bench: 

-- Looking for help in software development for MAX2870 board.  
-- Tapped Capacitance Impedance Matching
-- The Pea Shooter (See N2USD's version in videos
 below).
-- Tribal Knowledge on Making Enclosures

Bill's Bench: 

-- 17-12 Band Imaging SSB Transceiver.  It works on both bands. 
-- Plan for Glowing Numerals (N6QW has been there and done that!)
-- WU2D's videos on VFOs.  
-- Temperature Compensation:  HT-37 capacitor.  FT-101 VFO,  even in the ARC-5 receiver! 
-- Trying to get more rigorous about receiver design.  Gain distribution, IMD, Dynamic Range, etc. 
-- Do I need a true RMS audio voltmeter?  Or can I get the same info from freeware audio spectrum analyzer and soundcard?
-- 6EA8s replace 6U8s in MMRX 

SHAMELESS COMMERCE DIVISION:   We have a sponsor!  

PARTS CANDY out of Chicago produces quality test leads for your bench.  The guy who runs the company is Carlos, and he is one of us.  He is an electronic tinkerer. See the ad on the left hand column of the SolderSmoke blog.  Just click on the picture of the test leads and you will be taken to Carlos's ebay store.  Go for it. 

Mailbag

Walter KA4KXX in Orlando -- Diodes in BITX Bilats -- Why?  Farhan says To prevent reverse junction of off transistor from conducting and clipping waveform. 
Tony G4WIF -- Audio test gear and G3ROO paraset
Todd K7TFC Pine boards, TIAs and 12 meters
Dean KK4DAS  Ceramic Variable Oscillators on 40.   Juliano Criteria? 
Mike WU2D   VFOs and Temp compensation. ARC-5s
Chris KD4PBJ   A really nice parts care package -- Thanks Chris! 
Steve M0ECS.  Inspired by SS, moved something off the Shelf or Box of Shame. 
Jason KD2RKN Building a DC receiver.  It is all our fault. 
Chris Mannon in Indiana joining the CBLA
KC4GMH is listening! 
Ed N2XDD has been armed with a 3.579 MHz crystal.  
Harvey Wa3EIB working on his museum 
Tim AG4RZ is BACK IN THE SOLDERSMOKE! 
Fred KC5RT -- an old friend -- recommends Bangood RF sig gen for 88 bucks. 
Shlomo 4X4LF listening and homebrewing from a Kibbutz in Israel. 
Chuck KF8TI was a Peace Corps Volunteer in the Philippines. 



Saturday, March 26, 2022

Getting More Rigorous About Receiver Design (Video)


As I finished up the receiver on my 17-12 SSB transceiver, I started to wonder -- how good is it?  
Sure, I could hear stations on both bands, and when I got started as a homebrewer that was enough for me. But now, I find myself wondering about receiver performance.  Did I get the gain distribution right?  Do I have too much gain ahead of the mixer?  Ahead of the crystal filter?  Is the receiver generating too much noise?  Can I hear the band noise?  If not, why not?  Do my circuits lose linearity in the presence of strong signals?  What is my dynamic range?

This is a big complicated subject that takes time to master.  

I am just beginning.  I found the video above to be very helpful. 

I was jealous of this fellow's audio spectrum analyzer, but then Tony G4WIF told me that the the analyzer that this fellow was using was really just a sound card and some software.  I quickly found a similar piece of free software that lets me do the same thing he did:  Look at the audio output of my receiver and watch what happens as I put an RF signal of varying levels into the antenna port.  

I am using Visual Analyzer, a free program out of Italy: 

https://www.sillanumsoft.org/   

 The author of the software seems very cool" 

My name is Alfredo Accattatis; I love electronics and software, and I have been working for years in commercial companies as software/firmware engineer and software designer. I've been writing programs for embedded systems (with DSP and MICROCONTROLLERS), for PC, for Avionic Computers and even for Mainframes, using C, C++, Pascal, Ada, REXX and assembly. I starting write VA during my free time just for fun and using (also) my DSP experience. The program was and is completely FREE.

More info about Alfredo here: 

https://www.sillanumsoft.org/about_the_author.htm

Do you folks think I need to buy the kind of True RMS Audio Voltmeter that is being used at the end of the above video? 

Tuesday, March 22, 2022

Receiver Dynamics -- How Good is my Receiver?


OK , so I've finished building my new 17-12 Dual Band SSB Transceiver.  I am now testing it out on both bands.   A big question I have is this: how good is my receiver?   Did I get the gain distribution right?   Is it generating too much noise?   Are any of the stages too vulnerable to distortion in the presence of large signals?  

These kinds of questions are at the heart of receiver design.  Many of us have for years just thrown together amplifiers oscillators and mixers, and have been pleased if we could copy signals on the ham bands.  But could we have been doing it better?   

This is a very complicated issue, and unfortunately much of the literature is plagued by jargon and unnecessary complexity.  Rarely do we find something that goes from the general to the specific and explains what it is we are trying to achieve:   We want the receiver to be sensitive, but we don't want it to be so sensitive that it distorts with strong signals.  It will make some noise, but we don't want the receiver's internal noise to be stronger than the noise coming in from the antenna.  The "front end" stages are very important because any flaws there will be amplified by the follow-on stages and will "cascade" down through the receiver.  Bandwidth is very important. 

This morning I found (again!) a document that defines terms in a very clear way.  Be sure to check out the footnotes mentioning Dave Newkirk and Wes Hayward!  FB!  Here it is:

https://www.nsa.gov/portals/75/documents/news-features/declassified-documents/cryptologic-quarterly/Receiver_Dynamics.pdf

Sunday, March 13, 2022

Video #3 17/12 Transceiver -- Receiver is Working on 12 and 17 meters (Listen! Video!)


Here is an update on the 1712 transceiver project. The receiver circuitry is done and I can listen on 17 and 12 meters. In this video I was using my 75 meter doublet tuned to 17 meters (reception on 12 was pretty good using this antenna). As you can see, I found a temporary solution to the VFO dial problem -- I am using the cardboard tube from a coat hanger super glued to a knob. The tube fits snuggly over the shaft from the VFO assembly.

Hans Summers' QRP Labs Bandpass Filters:



Thanks Hans!


Wednesday, March 9, 2022

Video #2 17/12 SSB Transceiver -- Receive RF Amplifier Needed?


Lots of progress to report on the 1712 rig. 

With just two TIA amps (one on either side of the 10 pole filter) and the AF amplifiers, I now have it inhaling on 17 meters.  But nothing heard so-far on 12. On both bands I can hear the band noise, but just barely.  So I may try some RF amplification ahead of the mixer. What do you guys think about this? I think the two TIAs and the crystal filter are providing 30 db of gain.  

I want to get the receiver circuitry working well on both bands before I build the T/R and transmit amplifier circuitry.
  
It is nice to have a project on the bench!  

I am trying to find a shaft extender or adapter for that big beautiful HT-37 main tuning cap.  The shaft on the capacitor has a width of 1 cm or 0.393701 inches.  I need something that will grab onto that and allow for the connection of a tuning knob.  Please search your junk boxes!  

Tuesday, March 1, 2022

Dennis WC8C's FB Homebrew 6 Meter Rig -- Any Ideas or Suggestions?

 
Dennis WC8C is the event coordinator for the radio club in Michigan that I recently spoke with.  He mentioned to me that he was working on a homebrew 6 meter rig.  FB Dennis.  I see lots of tribal wisdom in your approach, especially in your decision to do this in a stage-by-stage modular form. 
Dennis's rig is obviously a work in progress, so if anyone out there has any helpful hints (especially on the carrier suppression and on the testing for spurs and splatter) please share them with him via e-mail or blog post.  

The files on Dennis's rig are on GITHUB: https://github.com/soligen2010/6_Meter_Transceiver

Thanks Dennis!  
----------------

This is my 6 Meter homebrew transceiver, currently work in progress.  It is a single conversion super –heterodyne design.  I constructed each stage independently with SMA connectors.  This is so I can re-make sections as needed, and will allow me in the future to swap sections to experiment with alternate designs.  The VFO and BFO are controlled using a SI5351 with an Arduino micro controller.  I currently have separate SI5351 modules for VFO and BFO because I suspected issues with cross-talk.  These issues may not actually be real, so once I am happy with the performance, I will test again with just one module to see if it is OK.  The Power Amp is still on the to-do list, so output is well under 0 DBm

The Blue boards were designed by me and ordered on-line.  The other boards I etched myself.  Construction is mostly surface mount because I find it easier than drilling all the holes.  SMD components are mostly 805 and 1206 size. Transistors are SOT23.

The Band Pass filter is a 5 coil design made with air-core inductors.

3 bi-directional termination insensitive (TIA) amps are used (blue boards).  Total RX gain is about 44db.  Total TX gain is about 16db.  Each board has its own independent RX/TX switching circuitry (mosfet based) and is fed with +12.5, GND, and RX/TX logic signal from the Arduino (3V logic and up will work)

The Mixer and modulator are both Diode Ring mixers.

The 12 MHz SSB filter is a crystal ladder filter similar to the one used in the uBitx.

The Mic and audio pre-amp (also a blue board) is made on a modified TIA amp board.  I had 10 of these boards made, and the needed circuitry was largely the same, so I modified the board with a rotary tool and jumpers.

The Audio amp is a PAM8403 module and drives a headset.  I did make some modifications to the module so it runs in-spec and to eliminate the power on audio pop.

The challenges I have been having are mostly related to spurs, splatter, carrier suppression and TX audio quality.  I have been gradually tweaking these things to improve operation before I start on a power amp.  My IF is 12 MHZ, and I was using the LSB side of the crystal filter because it is sharper (VFO 62 – 66 MHz) but have recently changed over to the USB side of the filter (VFO 38 – 42 MHz).  This eliminated the spurs I was seeing near the pass band.  I still need to make some adjustments to the crystal filter as it is too broad.

I still have some splatter and audio quality seems low, but I am starting to doubt my test setup.  I see the splatter on the RTL SDR, but I don’t see it on the Tiny SA.  The spatter happens at ~160 KHz intervals.  I am hoping to find someone local with a better spectrum analyzer to help me verify if it is the rig or my SDR dongle/test setup.

The modules to the side of the picture are my rejects/experiments.  The one covered in copper shows how I eventually will shield all the modules.  I 3D printed a cover for the board, when wrapped it with copper tape, soldered to the bottom ground plane.  The one shown is a diode ring modulator.  For some unknown reason the carrier suppression is rather poor.  I had previously made a junk-box modulator that had much better carrier suppression.  I don’t know why it is better than the one I more carefully made for the radio, but until I figure it out, I am using the junk box version.  The junk box modulator uses unmatched schottkey diodes, whereas the “final” one uses a 4 diode SMD package because I wanted them matched – I thought this would be better, but maybe not.

Monday, February 7, 2022

SolderSmoke Podcast #235 NE-602, Azores Rig, Spur Problems, SSB Rigs, Peashooter, HB Filters, MAILBAG


SolderSmoke Podcast #235 is available for download: 

http://soldersmoke.com/soldersmoke235.mp3

Travelogue:

6 weeks in the DR for Bill
One contact on uBITX. More SW listening.
Repaired my Chrome Book in Santo Domingo!
Christmas Present for All: James Web Space Telescope launch

Bill's Bench
-- Understanding the NE-602 (see blog post)
-- Thinking about a 17/12 dual bander.  Looked at old G3YCC Tx for circuits... 
-- Using Spurtune08. WB9KZY found it.  In the LADPAC zip file here:
-- Then Put G3YCC Acores SSB TX back in operation
-- Now working many stations with this old "split" TX/RX

Pete's Bench
-- Dean's VWS build of your DC RX
-- Homebrew Crystal Filters
-- The shrinking of the PSSST

Bad Dead Soldering Stations
-- My X-Tonics 4000 dies.   But it left behind a great box with ample socketry. 

Mailbag: 
AA1TJ Mike Rainey --- Again in the Hobbit Hole! 486 kc RX
Thomas K4SWL -- Radio Astronomy and the Raspberry PI 
WC8C Dennis Invite to the L'Anse Creuse ARC   FB  Fun
Todd K7TFC got boosted at Tektronix Beaverton Ore.  
What happened to Chuck Adams K7QO?  His work taken off the net.
W1MJA ex WN2RTH 
N7DA worked W7ZOI in Sweepstakes.  FB
Kirk NT0Z formerly of ARRL HQ
Farhan VU2ESE was up in the Pench Forest, trying to spot a Tiger! 
We spoke to Farhan's Lamakaan ARC in Hyderabad.  QO-100 beam down! 
Dean KK4DAS's 16 watter.   On SS blog
Scott WA9WFA  Bad 6U8s?   Ordering 6EA8s
Bruce KC1FSZ Peppermint Bark gift box
Bob Scott KD4EBM So many good ideas and links 
Rogier PA1ZZ sending parts packages -- Thanks Rogier

Tuesday, January 4, 2022

Exorcism Completed! Getting Rid of the Spur in my 17 meter SSB Transmitter using a TinySA (video)

To re-cap:  The problem became evident when trying to "net" or "spot" my transmitter onto my receive frequency.  Around 18.116 MHz, I could hear at least two tones in the receiver as I moved the transmitter frequency.  I needed to get rid of the extra tone. 

First, thanks to all who sent in suggestions.  They came in literally from around the world, and this is a demonstration of the IBEW in action.  I used or at least tried all of them.  They were all good ideas. 

Following Vasily Ivananeko's pseudonymous suggestion I rebuilt the carrier oscillator (apologies to G3YCC).  I used the carrier oscillator/buffer circuit from Farhan's BITX20.   

Henk PA0EME said I should look at the signal level at the input ports of the NE602 mixer.  Henk was right --- the VXO input was far too high.  I lowered it, but the problem persisted. 

At first, I thought that the spur in question was so small that it would not show up on the air.  I could not see it in the TX output using my TinySA spectrum analyzer.  That was good news and bad news:  Good that it was not showing up on the air, bad that I could not see it in the TinySA and use that image in the exorcism. 

At first I thought that the spur was being caused by the 10th harmonic of the carrier oscillator and the third harmonic of the VXO.  This seemed to fit.  So, following VK3YE's sage advice, I built a little 69 MHz series LC trap (using a coil sent by AA1TJ, on a board CNC'd by Pete N6QW).  That trap succeeded spectacularly in crushing the 10 harmonic.  Look at these before and after shots on the TinySA: 

Before Trap

After Trap

Spectacular right? But guess what?  The problem was still there.  

I scrutinized the situation once more. I realized that the spur would be more visible if I put the TinySA on the input of the transmitter's PA (a JBOT amp designed by Farhan) as opposed to putting it on the output.  Watching the spur and the needed signal move in the TinySA as I tuned the VXO, I realized that they were moving in opposite directions.  This indicated that the spur was the result of a carrier oscillator harmonic MINUS a VXO-generated frequency (as the VXO frequency increased, the spur frequency decreased).  Looking at my EXCEL spread sheet, I could see it:  8th harmonic of the carrier oscillator MINUS the main output of the VXO. 

To confirm this, I plugged the values into W7ZOI's Spurtune program.  Yes, the spur popped up and  moved as predicted.  

For further confirmation I shut down the carrier oscillator by pulling the crystal from the socket, and then just clipped in a 5.176 MHz signal from my HP-8640B signal generator (thanks KB3SII and W2DAB). Boom!  On the TinySA, the spur disappeared.  Now I at least knew what the problem was:  a harmonic from the carrier oscillator.  

Following good troubleshooting practice, I turned off the gear and went to bed.  When I woke up, an idea came to me:  Before launching into a lot of filtering and shielding, just try running the carrier oscillator at a lower voltage, seeing if doing so might reduce the harmonic output.   I disconnected the carrier oscillator board from the main supply and clipped in a variable voltage bench supply.   Watching the signal on my TinySA, I watched as the spur completely disappeared as I reduced the voltage from around 13V to 10V  (see video above).  The main signal frequency level did not change much.  I tested this by listening for the hated extra tones.  They were gone.  Exorcised.  

Key lessons: 

-- Spur problems are difficult to troubleshoot.  Armstrong's superhet architecture is, of course, great, but this is definitely one of the pitfalls.  Single conversion makes life easier.  IF selection is very important. Choose wisely! 

-- When looking at the TinySA as you tune the rig, pay attention to which way the spur is moving.  This provides an important clue regarding the combination of harmonic you are dealing with. 

-- The TinySA is a very useful tool.  It seems like it is easier to use than the NanoVNA (which is also a fantastic tool). 

-- It can be fun and rewarding to re-visit old projects.  In the years between original construction and the re-look, new test gear has become available, and the skill and experience of the builder has improved.  So problems that once seemed insurmountable become fix-able. 

-- Thinking through a problem and thinking about possible solutions is very important.  It pays to step away from the bench to think and rest.  Rome wasn't built in a day. Here's a rough block diagram that I drew up (noodled!) while trying to figure out this problem: 

Friday, December 31, 2021

Troubleshooting Apollo: 23 MHz Crystals in a NASA Ground Receiver


More amazing Apollo stuff from CuriousMarc. 

Here we see them struggling to find the proper frequency for one of the oscillators in a dual conversion UHF receiver from the Apollo program.  For the VCO, they needed a crystal in the 23 MHz range. They faced the same questions we face:   Series or parallel?  Load capacitance?  Fundamental or overtone? 

It just so happens that at this moment I have on my bench the 17 meter SSB transmitter that I built some 20 years ago.  And the VXO in it uses crystals in the 23 MHz range.  TRGHS. (More on the spur problem with this rig soon.  The solution does involve the 23 MHz VXO.) 

Very cool that CuriousMarc found a manufacturer still willing to produce custom-made crystals. JAN flashbacks!  LapTech Precision in Canada: https://www.laptech.com/index.php

The video above is Episode 8 in the Apollo Comms series.  If you go back one episode, you can watch Marc and his assistant troubleshoot the NASA Apollo UHF receiver.   They use very familiar troubleshooting techniques.  This reminded me a lot of what we do with older, potentially modified gear.  They were able to figure out what was wrong and  how a mod had changed things.  This set the stage for the crystal replacement selection we see in Episode 8.   Here is Episode 7: https://www.youtube.com/watch?v=87qA41A_Ies

Note:  The frequencies in this Apollo receiver were listed in Megacycles, not Mega Hertz. 

Thanks to Bob Scott KD4EBM for alerting us to this. 
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